Transmission repair manuals GM 6T45 — 6T40 / 6T50 /6T30 (6F30, 6F35)

Information about rebuild transmission GM 6T45 — 6T40 / 6T50 /6T30

Transmission 6T40/6T45 is a compact and reliable gearbox. Gearbox operation is controlled by different electronic systems. Nevertheless, the transmission diagnosis is simple.

ATF and filter change service is required every 40 000 km and can be performed by properly experienced owner. But it is highly recommended to repair 6T40/6T45 gearbox only in qualified workshops.

Main problems are connected with gaskets and seals. Therefore, it is important to inspect the transmission every 2 month in order to reveal possible oil leaks. Improper maintenance may cause valve body malfunction. It leads to incorrect operation on 4-6 gears and Direct friction set malfunction. Overhaul of 6T40 transmission is very difficult and expensive.

6T40 / 6T45 Transmission Problems

Typical failures:

  • 4-5-6 Drum (Clutch) unlocks the outer snap ring;
  • Spring breakage at high gears and maximum torque; it leads to full unit vibration and Reactor Sungear Bushing damage. Further operation can cause Sungear and 4-5-6 Drum replacing (6T30 and 6T40 gearboxes).
  • 3-5-R Drum (hard kicks);
  • Failures of 32-bit Transmission Control Module (TCM) with Solenoid Connection Plate (6T40 and 6T50 gearboxes) *.

*Valve Bodies have many modifications. Plate must be identified by 8-digit number (starting from 2425…) or by VIN.

Fluid change

Capacity of fluid in this transmission near 7.8 liters. Type: Dexron 6 (Castrol, for example).

Common problems — video

Teardown

Transmission 6T40/6T45 diagram schemeGM6T40 6T45 scheme

How to Identify transmission 6T40/6T45

identify 6T40 6T45

Manual solenoids 6T40/6T45/6F35

6T40/6T45_solenoids

6T40/6T45 Valve Body (Mechatronic) and Solenoids idenify

6t40_valve_body

6T40 Sonnax

6T40 Guide

6t40 manual

 

6F35 Transmission manual

transmission 6F35 6T40 6T45

Parts for rebuild 6T40 6T45 transmission

What do you need for repair?

Master kits

Solenoids and TCM

Torque converter

3-5-R and 4-5-6 Drums

 

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